Material Selection Guide
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 There are many metal alloys that can be used for the production of precision metal stampings. Generally material is selected for one, or many, of the following characteristics:

  Electrical Conductivity – one of the main tasks of the product may be to provide an electrical pathway from the device attached

  Thermal Conductivity – stampings can help to disperse heat from a device.

  Strength – stampings usually need to be durable, withstanding extremes in temperature and repeated thermal cycling

  Formability – metal stampings often have a built in component that allows them to hold themselves, or other devices, in place until the next stage of the assembly process.

  Economy – often used in large quantities, metal stampings must accomplish their function rather inexpensively.

Typical alloys used for precision metal stampings include:

Common Name CDA # Composition
Phosphor Bronze 510 94.9 Cu, 5 Sn, 0.1 P
High Strength Copper    194 97.5 Cu, 2.35 Fe, 0.03 P
Beryllium Copper 172 97.9 Cu, 1.9 Be, 0.2 Co
Copper 110 99.9 Cu, 0.05 O Max
Brass 260 70 Cu, 30 Zn
Nickel Iron 42 42 Ni, 0.02 C, 0.15 Si, 0.80 Mn, Bal Fe  
Nickel Silver 735 72 Cu, 10 Zn, 18 Ni
Aluminum 5052 2.5 Mg, 0.25 Cr, Bal Al
Kovar K94610  
or F15
29 Ni, 17 Co, Bal Fe
Stainless Steel 1600 16-18 Cr, 10-14 Ni, 2-3 Mo, 0.08 C, Bal Fe


Material may be chosen in the appropriate thickness to match your project. Depending on the type and function of the stamping, material may be .006” up to .040”

Perhaps it would make sense to invite one of Die-Tech’s Account Managers to discuss your specific needs?

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